A Variable-Flux Hybrid-PM Switched-Flux Memory Machine for EV/HEV Applications

In this paper, a novel topology of hybrid-permanent-magnet switched-flux memory machine (HPM-SFMM) is proposed, which is characterized by a conventional SFPM machine with embedded “V”-shaped Al-Ni-Co magnet poles. The proposed machine combines the distinct synergies of torque enhancement in neodymium-iron-boron (NdFeB) PM and flux variability in aluminum-nickel-cobalt (AlNiCo) PM. By changing the magnetization directions of Al-Ni-Co magnets, the wide-speed-range high-efficiency operation can be readily achieved, which is highly favorable for automotive applications. The configuration and operating principle of the machine are first described, and the combination of stator/rotor pole numbers is optimized. In addition, the torque density/flux adjusting capability as the functions of dual-magnet dimensions are analytically derived. The magnet hybridizing proportion is optimized in order to achieve a favorite tradeoff between flux adjusting range and torque density improvement. Then, the electromagnetic performance of the proposed HPM-SFMM is investigated. Finally, a 12/14-stator/rotor pole prototype is fabricated to experimentally verify the analysis.