Theory and Circuit Model of Brush Commutation in Helical Coil Electromagnetic Launchers

A model is developed to investigate the commutation process of a helical coil electromagnetic launcher (HCEML) structure. When the armature moves, the motion of the projectile coils' magnetic energy would supply reactive power to move the leakage into and out of the coil windings of the launcher to accomplish the commutation. The energy conversion of the coil electromagnetic launcher can be considered as the process of energy transfer from the back commutation coils to the excited coils and then from the excited turns to the front commutation coils. In this paper, governing equations of the commutation were deduced theoretically, and finite-element model of HCEML was established in ANSOFT MAXWELL. Then a deeper circuit investigation into the overall performance of commutation was carried out by means of PSPICE software. The validity of the theoretical analysis and that of the circuit network model were finally verified by experiments. The results show that during the commutation process, the current of back commutation coils drops to zero with no energy remaining in the internal; the current of front commutation coils and drive-projectile coil system gradually changes to a stable value, which is related to the geometric parameters of the launcher; the drive-projectile coil system releases energy overall that is mainly used to increase the kinetic energy of the projectile; the power supply system has little effect on energy conversion and transformation at the commutating moment and just keeps the voltage and current from decaying due to the impedance and inductance of the launcher system.