Development of a Novel Tether Force Sensor for ROV Automation

An issue that ROVs experience during operations is disturbances from the tether, making navigation and control more difficult as real-time measurements are not currently available. This paper proposes the development of an innovative sensor that can measure tether forces in multiple degrees of freedom. These tether forces apply an external disturbance during operation, which is difficult to model and predict. The sensor provides real-time input on the effect the tether has on the ROV, which can be utilized in feed-forward in the control system in combination with a feedback loop. There are 2 proposed designs: a 4 DOF sensor design using a plastic bottle and a 6 DOF version utilizing an aluminum cross with hollowed sections. Both designs use strain gauges to measure and determine the direction and magnitude of the force from the tether. The sensors are implemented to a modified BlueROV2 using ROS. Station-keeping tests in a harbour and test basin are done for the 4 DOF version to evaluate performance. The sensor shows potential, improving response in heave but worsening it in yaw. It removes and adds oscillations both in frequency and amplitude depending on the orientation of the waves relative to the sensor. Indicating alternative control strategies might be more suitable. The 6 DOF version is not tested on the BlueROV2. In future work, additional development is required to ensure the viability of the tether force sensor as a commercial product.