Electrifying Heavy-Duty Trucks: Battery-Swapping Versus Fast Charging

The advantages and disadvantages of Battery Swapping Stations (BSS) for heavy-duty trucks are poorly understood, relative to Fast Charging Stations (FCS) systems. This study evaluates these two charging mechanisms for electric heavy-duty trucks, aiming to compare the systems’ efficiency and identify their optimal design. A model was developed to address the planning and operation of BSS in a charging network, considering in-station batteries as assets for various services. We assess performance metrics including transportation efficiency and battery utilization efficiency. Our evaluation reveals that BSS significantly increased transportation efficiency by reducing vehicle downtime compared to fast charging, but may require more batteries. BSS with medium-sized batteries offers improved transportation efficiency in terms of time and labor. FCS-reliant trucks require larger batteries to compensate for extended charging times. To understand the trade-off between these two metrics, a cost-benefit analysis was performed under different scenarios involving potential shifts in battery prices and labor costs. Additionally, BSS shows potential for significant CO2 emission reductions and increased profitability through energy arbitrage and grid ancillary services. These findings emphasize the importance of integrating BSS into future electric truck charging networks and adopting carbon-aware operational frameworks.