Sensor-Based Measurement System for Welding Torch Position

In modern industrial settings, adopting data-driven methodologies in manufacturing processes has become essential. Reliable tools capable of providing real-time data on the operational status of equipment form the foundation of advanced automated systems. Such data can be used to develop digital systems that support decision-making processes based on real-time insights. This research presents the development of a sensor-based measurement system designed to accurately monitor the position of the welding torch in arc welding applications. The system integrates the sensor into a protective housing affixed to the welding torch and connects it to specialized software for data acquisition. Testing has demonstrated that the system delivers the precision required during welding operations, enabling real-time data visualization. The system was developed using electronic components, programming techniques, and additive manufacturing technologies.