Innovations in Robotic Equipment for Enhanced Wire-arc DED: Bridging the Gap Between Welding and Additive Manufacturing

The suite of algorithms proposed for Wire-arc Directed Energy Deposition (DED) processes presents a groundbreaking approach to enhancing manufacturing precision and efficiency. These algorithms, individually and collectively, contribute to dynamic control parameters, intelligent toolpath optimization, automated material handling, real-time monitoring, adaptive control, and optimized humanrobot collaboration. Through an ablation study, their integral roles were revealed, showcasing their interconnected significance in achieving superior precision, efficiency, and adaptability. These algorithms collectively represent a new frontier in Wire-arc DED, promising advancements that bridge the gap between welding and additive manufacturing, offering a comprehensive solution for optimizing manufacturing processes.