A Multilevel Modelling Framework for Quarry Site Operations

Quarry sites are complex systems that involve several heavy machines, equipment, people, and management systems working together in an unstructured off-road environment. Gaining accurate insights about these sites requires integrating models at various levels to enable a holistic view systems and processes involved and facilitate effective planning, coordination, and decision-making. In this paper, a multi-level modelling framework is proposed to provide an overall structure for the modelling of quarry sites. The motivation for this framework is drawn from insights gained through a large manufacturing company in the heavy-duty vehicle industry, providing a practical perspective on the modeling approach. The framework integrates models of different operations on site enabling effective simulation and optimization and leading to better understanding of the workflow on site and pointing out any possible bottlenecks. The feasibility of the proposed framework was validated through workshops that included a panel of experts in different areas of the field of off-road machinery production company.