Continuous Spacecraft Communications via Make-Before-Break Antenna Array Beam Steering

Active phased array (APA) antennas can electronically form multiple beams to track several targets simultaneously. Spacecraft equipped with these antennas can achieve continuous communications through a constellation of relay satellites by forming a second beam to an upcoming relay satellite before the spacecraft moves beyond the current relay's line of sight. These make-before-break operations have utility for streaming critical data without gaps. Using characterization data from a commercially-available APA-based satellite communications terminal, we simulate performance from low-Earth orbit to a representative geosynchronous relay satellite system at Ka-band. Average data rates of 3 Mbps are achievable with a minimum rate of 0.8 Mbps during worst-case handovers. We prototype the beam-splitting algorithm in the terminal hardware and evaluate its performance in an antenna range. In an over-the-air test emulating a handover between two relays we observe error-free data in the combined telemetry stream.