Investigation of Reliability of a Polypyrrole coated Conductive Cotton Fabric for Sensing Applications

Electrically conductive fibers are attracting attention because of the newly emerging areas of interactive textiles and smart fabrics. In this paper, we present the fabrication and characterization of a flexible conductive cotton fabric (CCF) of size 20 cm×20 cm coated with polypyrrole synthesized using in-situ chemical oxidative polymerization. This is the largest area reported in the literature for a polypyrrole-coated conducting fabric. The characteristics of the conducting fabric were investigated at 25 points by sandwiching it between the electrodes in the form of a 5×5 array. To test its reliability, the CCF was washed with distilled water 10 times, and its response was measured after every wash. We observed that there was a change in the resistance after the first four washes, however, the response stabilized thereafter. The average deviation in resistance until first four washes was found to be 27.45%, whereas for washes 6 to 10, it was 5.11%.