Stretching the Limits of MRI—Stretchable and Modular Coil Array Using Conductive Thread Technology

Objective: We propose a modular stretchable coil design using conductive threads and commercially available embroidery machines. The coil design increases customizability of coil arrays for individual patients and each body part. Methods: Eight rectangular coils were constructed with custom-fabricated stretchable tinsel copper threads incorporated onto textile. Tune, match, and detune circuits were incorporated on the coil. A hook-and-loop mechanism was used to attach and decouple the modular coils. Phantom and in vivo scans at various anatomical flexion angles were acquired to highlight performance, and a temperature test was performed to verify safety. Results: In vivo MRI experiments demonstrate high sensitivity and coverage of each anatomy. As the coils are stretched, the sensitive volume increases at a rate of 10.93 mL/cm2. The SNR reduction of a single coil was greater during compression than when stretched, but this did not affect image quality for the array. The modularity of the array allows for adaptability for any anatomy with simple on-demand adjustment to the number and position of coil elements. Conclusion: The images demonstrated high sensitivity and coverage of the stretchable array for various anatomies and flexion angles. Stretching the coils increases the sensitive volume, allowing for a larger region to be effectively imaged. The resonance shift and SNR decrease during stretch and compression support further investigation of methods to reduce frequency shift in stretchable coils. Significance: The proposed array design allows for highly stretchable, flexible, modular, and conformal patient-centered coils that allow for increased imaging quality, greater comfort, and rapid production.