Learning Assisted Post-Manufacture Testing and Tuning of RRAM-Based DNNs for Yield Recovery

Variability-induced accuracy degradation of RRAM-based DNNs is of great concern due to their significant potential for use in future energy-efficient machine learning architectures. To address this, we propose a two-step process. First, an enhanced testing procedure is used to predict DNN accuracy from a set of compact test stimuli (images). This test response (signature) is simply the concatenated vectors of output neurons of intermediate and final DNN layers over the compact test images applied. DNNs with a predicted accuracy below a threshold are then tuned based on this signature vector. Using a clustering based approach, the signature is mapped to the optimal tuning parameter values of the DNN (determined using off-line training of the DNN via back-propagation) in a single step, eliminating any post-manufacture training of the DNN weights (expensive). The tuning parameters themselves consist of the gains and offsets of the ReLU activation of neurons of the DNN on a per-layer basis and can be tuned digitally. Tuning is achieved in less than a second of tuning time, with yield improvements of over 45% with a modest accuracy reduction of 4% compared to digital DNNs.