Large Area Flexible Piezoresistive Sensor Array for Smart Mattress Application

Affordable healthcare, particularly for elderly persons, is an important goal with aging of the world population. Cloud-connected smart sensor systems are an important part of the healthcare ecosystem. In this letter, we present an affordable large area flexible pressure sensor array using a piezoresistive thin film. The dimensions of the sensor are 180 cm × 90 cm, according to the dimensions of a standard single bed mattress. The sensor array consists of eight vertical sensor strips with a high aspect ratio of 120, highest reported so far for a flexible piezoresistive sensor. The measured output of the sensors showed a high signal-to-noise ratio, with loaded and unloaded sensor resistances of 11 
$\pm$
 3
$\Omega$
and 219.2 
$\pm$
 0.5 k
$\Omega$
, respectively. The fabrication process has been designed to be conducive to roll-to-roll manufacturing processes to increase scalability and reduce cost. With a sampling frequency of 10 Hz, the sensor array provides real-time information about user position and possible fall events.