IoT based Counter System for Press Fit Machines

This paper proposes an innovative IoT-based counter system tailored for press fit machines, introducing a multi-functional paradigm that includes accurate counting, real-time performance monitoring, predictive maintenance, and stock management. Employing an infrared (IR) sensor counter, ESP32 microcontroller, and I2C display seamlessly integrated with Google Sheets, our system excels in capturing press fit tool movements and updating counts. The integration of Wi-Fi connectivity facilitates the transmission of count data to Google Sheets, enabling remote monitoring and predictive maintenance analysis. In addition to these features, our system extends its capabilities to intelligent stock management. Aligned with Industry 4.0 principles, this holistic solution addresses various aspects of manufacturing, from optimizing production output and identifying machine malfunctions to enhancing overall efficiency and intelligently managing stock levels. The paper provides a detailed exploration of this innovative IoT solution, emphasizing its contributions to operational excellence and its potential for continuous improvement in press fit machine processes.