A Soft Robot with Three Dimensional Shape Sensing and Contact Recognition Multi-Modal Sensing via Tunable Soft Optical Sensors

Soft optical sensing strategies are rapidly developing for soft robotic systems as a means to increase the controllability of soft compliant robots. In this paper, we present a roughness tuning strategy for the fabrication of soft optical sensors to achieve the dual functionality of shape sensing combined with contact recognition within a single multi-modal sensor. The molds used to fabricate the soft sensors are roughened via laser micromachining to achieve asymmetrical sensor responses when bent in opposite directions. We demonstrate the integration of these sensors into a fully soft robotic platform consisting of a multi-directional bending module with integrated 3D shape sensing and a gripper with tip position monitoring along with contact force recognition. We show the accuracy of our sensing strategy in validation experiments and a pick-and-place task is performed to demonstrate the robot's functionality.