3D Printed “Kirigami”-Inspired Deployable Bi-Focal Beam-Scanning Dielectric Reflectarray Antenna for mm-Wave Applications

This article presents a state-of-the-art 3-D-printed dielectric reflectarray antenna featuring one-shot deployability and wide-angle beam-scanning ability. The design is enabled by a series of a “kirigami”-inspired two-stage snapping-like element structure that can be retracted by 66% to save space. The prototype is fabricated with a stereolithography (SLA) 3-D printing method with the Formlabs Flexible 80A photopolymer. A bifocal phase distribution method is utilized to optimize the RF performance of the array, realized −30° to −10° and 10° to 30° beam-scanning ability. The outcome of this work demonstrated a high-performance dielectric reflectarray design with ease of fabrication for 5G and satellite communication applications.