Design of Active Fault-Tolerant Control System for Multilevel Inverters to Achieve Greater Reliability With Improved Power Quality

Modern renewable energy systems mostly utilize multilevel converter applications for improved power quality and grid synchronization purposes. A multilevel converter is an electrical device that may offer several amounts of voltage levels at the output in order to make the output more comparable to a pure sine wave. The integrity of the multilevel converter depends on the reliability of individual switches such that the converter will collapse in case of faults in these switches. In this paper, a novel 7-level Fault-Tolerant Cascaded H-Bridge Multilevel Inverter (FT-CHB-MLI) has been proposed that offers high reliability with improved power quality. A dedicated Fault Detection and Isolation (FDI) unit has been built to diagnose the faulty switch and replace it with a standby redundant switch. Total Harmonic Distortion (THD) and the determination of a normalized output voltage factor are employed for fault diagnosis. The Phase Disposition Pulse Width Modulation (PD-PWM) technique has been utilized for switching due to its superior performance as compared to other conventional techniques. This early fault detection method not only identified the issues but also performed preventative actions to keep the system healthy and stable. The proposed system was tested on the MATLAB / Simulink environment to verify its performance. The simulation results demonstrated that the THD has been reduced to almost 18% with a significant increase in reliability with advanced fault-tolerant architecture consisting of FDI units. The reliability analysis was carried out using Markov chains that also showed its increased reliability. A comparison of the proposed work with literature was also carried out to demonstrate its superior performance with increased reliability.