Nonlinear Model Predictive Control of Mild Hybrid Powertrains With Electric Supercharging

Energy management plays a decisive role in the design of efficient 48V mild hybrid drives owing to the limited amounts of energy and power. In particular, strong nonlinearities of an electrified engine air path and the high interaction between the 48V mild hybrid powertrain and the electrical system pose a major challenge. Current research results show the fundamental potential of optimization-based energy management strategies. However there is a lack of optimization-based solutions that allow online direct control of the electrified air path and the electric motor. In this context, this study presents a nonlinear model predictive control (NMPC) approach for a 48V mild hybrid powertrain with an electric supercharger, which is able to simultaneously improve the response behavior and energy consumption. The control concept is developed on the basis of a detailed system description. The special features of optimization-based control for the degrees of freedom of the powertrain, i.e., the belt starter generator (BSG) and the electrified air path through a throttle, waste gate, and electric supercharger (eC), are addressed. After an analysis and verification of the control properties, the NMPC is evaluated in dynamic driving cycle simulations through a comparison with a state-of-the-art rule-based control strategy. The investigations show that the NMPC is able to control the system well even under transient situations with a high influence of disturbance variables. In addition, the NMPC allows a specific and fuel saving use of the 48V system while improving the driving dynamics at the same time.