Adaptive Deadlock Control for a Class of Petri Nets With Unreliable Resources

In an automated manufacturing system (AMS), resources are, in general, subject to unpredictable failures, which invalidate many existing deadlock control strategies. In this article, we propose an adaptive deadlock control policy for an AMS with multiple types of unreliable resources. The considered AMS is modeled with a system of simple sequential processes with resources. First, based on an elementary siphon control method, monitors are added for elementary siphons and some particular dependent siphons to ensure the liveness of a system if there are no resource failures. By considering the fact that an unreliable resource may fail in a system, recovery subnets are added to describe the resource failures and recoveries. Since a monitor added for a siphon may not be able to guarantee that the corresponding siphon is always marked if the failure of a resource in the siphon occurs, the concept of switch controllers is presented so as to make the siphon always remarked if it is emptied by resource failures. It is verified that the adaptive controller proposed in this article can guarantee the liveness of the controlled system no matter whether unreliable resources break down or not. More importantly, if there is no resource failure, the system can maintain predefined production without degrading planned system performance. Finally, examples are presented to illustrate the validity of the proposed method.