Cost-Efficient Flexible Supercapacitive Tactile Sensor With Superior Sensitivity and High Spatial Resolution for Human-Robot Interaction

Tactile sensing is crucial for the safety, accuracy and robustness of the human-robot interactions in the fields of wearable equipment, service robots and healthcare robots. Although many efforts have been made, it still requires much work to develop functional and reliable flexible tactile sensors with superior sensitivity, wide measurement range, high spatial resolution and low cost based on simple structures and easy fabrication. Here, this paper introduces a flexible supercapacitive tactile sensor with outstanding and balanced performance. The tactile sensor contains two layers of flexible electrodes and a layer of ionic-gel coated microfiber matrix to form a supercapacitive sensing structure. The flexible electrodes and the ionic microfiber matrix are processed with scalable techniques such as screen printing and gel-coating, which guarantee the ultra-flexibility and low fabrication cost. The experimental data suggests strong linearity in the pressure-capacitance relationship and high sensitivity (135.9 nF·kPa
^-1
·cm
²
or 27.11 kPa
^-1
). Wide pressure measurement range (from 0 kPa to 1200 kPa) is also achieved by balancing structure parameters. Dynamic responses of the tactile sensors could accurately reflect the applied pressure cycles from human-finger tapping and machine pressing. The tactile sensor can map the pressure distribution with a high spatial resolution (>2 points·mm
^-2
) when connected with the specially designed electric circuitry. The spatial resolution from sub-mm to large area makes it promising for various sensing applications in human-robot interactions, from finger touch to body contact. The developed tactile sensor in this study owns superior applicability and universality which makes it a trustworthy candidate to benefit various applications in robotics, flexible electronics and bioengineered equipment.