Machine vision based automatic apparatus and method for surface defect detection

Machine vision based automatic apparatus is a necessary component of an automated production line. In this paper, taking can-end surface defect detection as an example, we presented a visual inspector and proposed a new surface defect detection framework. Firstly, the Region of Interest (ROI) of the input image is got by circle detection and prior radius knowledge of can-end. Then, the saliency map and texture filtering image are computed to overcome the problems of irregular texture and non-uniform illumination. Finally, all suspected defects are obtained by saliency map segmentation, connected component analysis. Following, the size, the average saliency value and the mean texture filtering value of each suspected defective region are calculated, and the 3-dimensional features are used to distinguish true defects in the central panel region of can-end. We employ the designed equipment to grab can-end images and do tests divided into four groups on the grabbed images. The accuracy is 98.16% and the execution time is about 65.7 milliseconds. Experimental results demonstrate that the proposed method can inspect faint and low contrast defect accurately. Meanwhile, the proposed method is simple and computationally efficient and meets the high speed of industrial automation.