Optimal Operation of Multilevel Modular Resonant Switched-Capacitor Converter

Multilevel modular resonant switched-capacitor converter can achieve either zero-current switching (ZCS) or zero-voltage switching (ZVS) by utilizing different converter control strategies. This paper presents a comprehensive way to compare the root mean square (RMS) value of current flowing through switching devices in both ZCS operation and ZVS operation. The study shows that with appropriate converter parameter design, the ZVS operation allows the RMS value of switch current at most 10% lower than that in ZCS operation. Therefore, the converter operating at ZVS mode has the potential to achieve higher efficiency comparing to the converter that operates at ZCS mode due to less semiconductor conduction loss. Furthermore, the ZVS operation can reduce the power loss due to MOSFET output capacitance. A 6x converter with 54V input voltage, 9V output voltage and 600W power rating is used as an example to show the detailed design procedure. Simulation results are provided to verify the theoretical analysis. Also, a 600W lab prototype that has 6 to 1 voltage conversion ratio has been built to verify the theoretical analysis.