Comprehensive Diagnosis and Tolerance Strategies for Electrical Faults and Sensor Faults in Dual Three-Phase PMSM Drives

In this paper, fault diagnosis and fault-tolerant control strategies have been studied comprehensively for dual three-phase permanent-magnet synchronous motor (PMSM) drives to improve the reliability. Based on direct torque control (DTC) with space vector modulation, a series of diagnostic and tolerant control methods have been proposed for five types of faults, namely, speed-sensor fault, dc-link voltage-sensor fault, current-sensor fault, open-phase fault, and open-switch fault. First, diagnosis and tolerant schemes are proposed for speed-sensor fault by estimating the rotor angle speed with the rotating speed of stator flux. Second, diagnosis and tolerant schemes are proposed for dc-link voltage-sensor fault by combining the current model based stator flux observer with the voltage model based stator flux observer. Third, a three-step method is designed to diagnose three types of faults related to current signals, namely, current-sensor fault, open-phase fault, and open-switch fault simultaneously. A vector space decomposition based current estimation method is proposed to achieve fault-tolerant control for the current-sensor fault, and the voltage compensation based fault-tolerant control is presented for both open-phase and open-switch faults. The experiments have been taken on a laboratory prototype to verify the effectiveness of the proposed fault diagnosis and fault-tolerant schemes.