Tool to Design the Primary Electrical Insulation System of Low Voltage Rotating Machines Fed by Inverters

In this communication, we describe a methodologic tool (software) that give instruction to design the coil winding of low voltage machines fed by inverters. The aim of this tool is to bring useful information to the coil manufacturer who has, first, to respect the size of the slots, the total copper section (slot occupancy) and the coil voltage that are imposed by the motor designer. Then, to increase the PDIV between turns and between turns and ground to the highest value. For that purpose, by using a numerical simulation that takes into account the Paschen's law, the developed software will provide how to choose and arrange the enameled wires in the slots: random or form-wound coils, wires shape (round or rectangular), number of wires in parallel by turn, insulation thickness (grade), turns arrangement,... up to find the best solution that allow to respect both motor designer and PDIV constraints. Some practical examples will be given to prove the efficiency of such a tool.