Loss time reduction for improve Overall Equipment Effectiveness (OEE)

A Tobacco industry was facing some problem due to breakdowns, equipment defects and poor working condition. During August 2016 to July 2017. The average OEE is 66%. The OEE performance indicator focusing on Availability rate is 89%, Performance rate is 75% and Quality rate is 99%. This is due to the lack of performance rate and this number is declining. The purpose of this paper is to reduce loss time in Tobacco industry and improve performance rate as well as to enhance the Overall Equipment Effectiveness (OEE) through the implementation of Total Productive Maintenance (TPM) and RCM (Reliability Centered Maintenance) by using Failure Modes and Effects Analysis (FMEA). After implementation, the performance rate has increased from 75% to 79% which also enhance OEE from 66% to 72%.