High power-density photovoltaic boost converter and inverter using GaN and AlGaN devices housed in 3D printed packages

A power converter capable of converting the 48 V DC output of a photovoltaic panel into 120 V AC at up to 400 W has been demonstrated in a 40 cu. cm. (2.4 cu. in.) module, for a power density of greater than 160 W/cu. in. The module is enabled by the use of GaN and AlGaN field effect transistors (FETs) and diodes operating at higher power densities and higher switching frequencies than conventional silicon power devices. Typical photovoltaic panel converter/inverters have power densities ranging from 3.5–5.0 W/cu. in. and often make use of bulky, low frequency transformers. By using wide- and ultra-wide-bandgap switching devices, the operating frequency has been increased to 150 kHz, eliminating the need to use low frequency charge and current storage elements. The resulting size reduction demonstrates the significant possibilities that the adoption of GaN and AlGaN devices housed in small, 3D printed packages offers in the field of power electronics.