Online Evaluation Method of Electrolytic Capacitor Degradation for Digitally Controlled SMPS Failure Prediction

In this paper, we propose a new capacitor degradation evaluation method aimed at failure prediction and suitable for digitally controlled switching mode power supply (SMPS) for servers. Electrolytic capacitors have one of the highest component failure rates in SMPS; therefore, we attempt to detect an equivalent series resistance degradation of the electrolytic capacitor directly from the data fetched to a digital controller of the SMPS. With a SPICE simulation and a rapid control prototyping evaluation, we confirm the degradation can be detected by the data at a transient response under a normal operation without additional circuits. Even only 10% of a load step change, which commonly occurs in SMPS for servers, causes detectable transient response degradation.