Noncontact High-Torque Magnetic Coupler for Superconducting Rotating Machines

We present the design of a noncontact high-torque magnetic coupler in the context of a high-speed (> 3600 r/min) fully superconducting rotating electric machine. The magnetic coupler is an essential component for machines where both stator and rotor are enclosed within a common cryostat. The magnetic coupler eliminates the need for rotating shaft vacuum seals, which would otherwise be needed if a conventional torque tube were used. The rotor is cooled by natural convection from the stator, similarly eliminating the need for the rotating cryogen transfer coupling used for conventional superconducting rotors. The magnetic coupler satisfies the need to transmit torque from the prime mover to the generator across a stationary cryostat boundary. We rely to an array of multiple radially spaced stages to limit axial extent and improve the torque rating of the design. We demonstrate that, while it is feasible to transmit several kilonewton meter of torque through a magnetic coupler for medium-size machines (> 10 MW), the magnetic coupler is nearly as complex as the rest of the machine. This option should be considered if known reliability issues with high-speed rotating vacuum seals and cryogen transfer couplings cannot be resolved.