CFD Aided Investigation of Multipath Ultrasonic Gas Flow Meter Performance Under Complex Flow Profile

This paper presents a systematic investigation of the influence of complex flow profiles on the performance of multipath ultrasonic gas flow meter by using computational fluid dynamics (CFDs) simulation. To guarantee the overall agreement between the CFD predictions and the measurements, the meshing approaches, generation of boundary layers, turbulence models, and wall treatment methods for CFD simulation are elaborated carefully. The performances of a multipath ultrasonic gas flow meter under complex flow profiles, regarding to an out-plane double-elbow with a half-moon block and an out-plane double-elbow with a half-moon block equipped with a Spearman conditioner, are investigated. The simulation results demonstrate that for complex flows with strong asymmetric and swirling velocity profiles inside an out-plane double-elbow pipeline with a half-moon block, a four-path ultrasonic flow meter located at 20-D right after the second elbow together with a Spearman conditioner installed 16-D upstream the meter is of providing a flow velocity estimation that the error is within ±0.5%, while the Reynolds number ranges from 3.25×10³ to 3.25×10⁵. The effect of sound path orientation on the performance of flow meter is also discussed.