ITER CS intermodule support structure

With five independently driven bi-polarity power supplies, the modules of the ITER central solenoid (CS) can be energized in aligned or opposing field directions. This sets up the possibility for repelling modules, which indeed occurs, particularly between CS2L and CS3L around the End of Burn (EOB) time point. Light interface compression between these two modules at EOB and wide variations in these coil currents throughout the pulse produce a tendency for relative motion or slip. Ideally, the slip is purely radial as the modules “breathe” without any accumulative translational motion. In reality, however, asymmetries such as nonuniformity in intermodule friction, lateral loads from a plasma Vertical Disruption Event (VDE), magnetic forces from manufacturing and assembly tolerances, and earthquakes can all contribute to a combination of radial and lateral module motion. This paper presents 2D and 3D, nonlinear, ANSYS models which simulate these various asymmetries and determine the lateral forces which must be carried by the intermodule structure. Summing all of these asymmetric force contributions leads to a design-basis lateral load which is used in the design of various support concepts: the CS-CDR centering rings and a variation, the 2001 FDR baseline radial keys, and interlocking castles structures. Radial key-type intermodule structure interface slip and stresses are tracked through multiple 15 MA scenario current pulses to demonstrate stable motion following the first few cycles. Detractions and benefits of each candidate intermodule structure are discussed, leading to the simplest and most robust configuration which meets the design requirements: match-drilled radial holes and pin-shaped keys.