Direct finite element design optimisation of the cageless reluctance synchronous machine

The finite element analysis method is used directly in optimisation algorithms to optimise in multidimensions the design of the cageless reluctance synchronous machine. Two optimisation methods are evaluated to minimise or maximise the function value. These are the direction set method of Powell and the quasi-Newton algorithm. Both methods proved to be successful, with some advantages and disadvantages. Using these methods at a power level below 10 kW, results are given of structures of the reluctance synchronous machine which have been optimised according to specific criteria. Calculated and measured results show that the maximum torque optimum designed reluctance synchronous machine has the advantages of high power density and high efficiency.