AI-Powered Recycling and Flexible EV Manufacturing: A Conceptual Model for Jiu Valley - Romania

This paper proposes a conceptual framework for a flexible manufacturing line dedicated to the production of small electric vehicles (EVs) from recycled materials, specifically tailored for ecotourism applications in Jiu Valley, a region heavily impacted by mining and industrial pollution. The integration of Artificial Intelligence (AI) enhances the efficiency, adaptability, and sustainability of the manufacturing process, while also addressing the environmental challenges of the area. The framework incorporates AI-driven solutions for dynamic reconfiguration of the production line, enabling seamless adaptation to varying vehicle designs and requirements. Predictive modelling and demand forecasting further optimize resource allocation and minimize production downtime. Recycling is a core component of the concept, with AI-powered computer vision systems identifying and cataloguing reusable parts from decommissioned vehicles. Machine learning algorithms recommend optimal recycling and reassembly strategies, ensuring maximum material recovery and environmental benefits. For vehicle design, AI supports the creation of modular structures, facilitating the integration of recycled components without compromising performance or safety. Additionally, smart sensors and predictive analytics ensure operational efficiency and proactive maintenance within the manufacturing process. These vehicles, equipped with autonomous driving features and customizable options, are optimized for ecotourism experiences, offering self-guided tours and eco-friendly transportation solutions in the region. Renewable energy integration further strengthens the sustainability of this concept. AI optimizes the placement and use of solar-powered charging stations, while functional battery cells recovered from recycled vehicles are repurposed to power new EVs. This approach aligns with circular economy principles and demonstrates how advanced automation and AI can drive ecological and economic revitalization in Jiu Valley.