Technological Innovation for the Production of Cheese in the Company “Ecolácteos Mantaro”

This research explores the transformative impact of automation and advanced control systems on the cheese production line of Ecolácteos Mantaro, aiming to revolutionize operational efficiency and uphold superior quality standards. A detailed diagnostic revealed inefficiencies and safety risks tied to manual operations and outdated technology. Leveraging the Process Operations Diagram (POD) and Process Activity Diagram (PAD), a comprehensive mapping of the production flow was conducted, emphasizing critical stages such as transportation, inspection, and storage. Root cause analysis through the Ishikawa Diagram pinpointed areas ripe for innovation. The proposed solution introduces cutting-edge automation and a Human-Machine Interface (HMI) system, enabling centralized quality monitoring and real-time decision-making. This innovation ensures rapid operational adjustments, enhances precision, and bolsters safety throughout the process. With an investment of S/. 68,610.00 and a projected payback period of 1 year, 11 months, and 7 days, the initiative is expected to boost cheese production by 58.95%. This leap forward not only amplifies efficiency but also positions Ecolácteos Mantaro as a flexible and market-responsive leader in the dairy industry.