Segmented Dynamic Adaptive Look-Ahead Smoothing Feedrate Scheduling With Joint Jerk Constraints of 6R Robot Manipulators

With the continuous development of robotic technology, there is an increasing demand for efficient, smooth, and precise trajectory planning and interpolation. For the robot manipulators with 6 rotational (6R) joints, smooth task paths are crucial for high-quality task and precise dynamic trajectory tracking. However, nonlinear mapping between joint and cartesian space complicates feedrate scheduling under joint constraints. Existing methods, like S-shape feedrate profiles or time-optimal approaches, are inefficient or compromise trajectory stability. This paper proposes a segment-based dynamically adaptive smooth look-ahead feedrate scheduling method based on local dynamic window and a Maximum Velocity Curve (MVC) for 6R robot manipulators. It balances the efficiency and stability of motion execution while considering spline trajectory and joint constraints. Five types of segmented velocities under the local dynamic window are identified, with adaptive smoothing strategies developed. Feedrate remains constant within segments and transitions smoothly between them, enhancing trajectory quality. The results of the smoothing preprocessing can be directly used for feedrate profile generation, ensuring smooth, non-oscillating motion while meeting performance and constraint requirements, which is better suited for real-time interpolation. Simulation and experimentation confirm the proposed method’s effectiveness. Note to Practitioners—The motivation of this article stems from the need to develop a feedrate scheduling method with joint jerk constraints of 6R robot manipulators for practical tasks like polishing, engraving, welding, and spraying. 6R robots, due to their nonlinear coupling kinematics, often fail to meet joint constraints. Existing methods, inefficient or requiring frequent changes in joint acceleration/jerk for time optimality, adversely affect task quality. To balance smoothness and operational efficiency for 6R robot tasks, we propose the segmented dynamic adaptive look-ahead smoothing feedrate scheduling with joint jerk constraints of 6R robot manipulators, ensuring trajectory execution within joint limits and balancing smoothness and operational efficiency, which is better suited for real-time interpolation. This method can be of great interest to readers working on precision manufacturing and robotics feedrate profile generation method.