Automatic Product 3D Parameters and Volume Detection and Slide Force Separation with Feedback Control System

This research paper aims at developing industrial automation features for less time consuming and precise product management. An automatic conveyor system is modeled for product passing and handling. Products of unknown dimension are scanned with ultrasonic sensors and three-dimensional parameters (length, width, height) with its volume are measured and displayed in liquid crystal display (LCD) screen. On the basis of the products volume threshold, product sorting is maintained. In the research work, a volume of 190 cm
³
is considered for the minimum volume threshold. Products of greater volume (190 cm
³
) are separated in a different direction than the threshold volume products. The utilization of ultrasonic sensor drives out any possibility of products volume miscalculation due to incident light as no light-dependent sensor is used in this design. Moreover, precision in sensing is maintained with an automatic pause of conveyor rotation when the product reaches the sensor point for proper sensor positioning and sensor rotates to scan the overall product. For separation, the slide force mechanism is maintained to ensure the safety of soft, semi-liquid products. Also, the feedback control system is featured in the system to confirm the rehearsed condition of the device to separate the next product. The performance of the system is illustrated using 10 distinct products and the result is found satisfactory for real-time operation.