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Microfabricated Silicon High-Frequency Waveguide Couplers and Antennas

Marconnet, A.M.    He, M.M.    Sengele, S.    Sung-Jin Ho    Hongrui Jiang    Ferrier, N.J.    van der Weide, D.W.    Madhavan, V.    Nelson, N.    Booske, J.H.   

Stanford Univ., Stanford, CA;

This paper appears in: Electron Devices, IEEE Transactions on
Accepted for future publication
First Published: 2009-03-31
ISSN: 0018-9383
Digital Object Identifier: 10.1109/TED.2009.2015415

Abstract
A method has been developed to fabricate waveguide-to-waveguide couplers and tapered dielectric rod antennas for the millimeter-wave regime from microetched silicon. A proof-of-concept study shows that the structures can be realized using relatively simple wet etching and robotic process control. Experimental measurements of the waveguide-waveguide couplers agree in key features with simulations. The results indicate that two-stepped tapers perform nearly as well as smooth linear tapers, but are much easier to fabricate. Coupling transmissivity of better than -1 dB, and peak antenna gain of 8-10 dB are indicated at W-band frequencies. Lateral dimension etch control of 5-mum precision was realized. To solve a challenge of controlling the length of the first step, either an improved masking method or a switch to dry etching processes is required.

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