Impact of nitrogen (N₂⁺) implantation into polysilicon gate on thermal stability of cobalt silicide formed on polysilicon gate

A novel process which uses N₂⁺ implantation into polysilicon gates to suppress the agglomeration of CoSi₂ in polycide gated MOS devices is presented. The thermal stability of CoSi₂/polysilicon stacked layers can be dramatically improved by using N₂⁺ implantation into polysilicon. The sheet resistance of the samples without N₂⁺ implantation starts to increase after 875°C RTA for 30 s, while the sheet resistance of CoSi₂ film is not increased at all after 950 and 1000°C RTA for 30 s if the dose of nitrogen is increased up to 2×10¹⁵ cm^-2 and 6×10¹⁵ cm², respectively, and TEM photographs show that the agglomeration of CoSi₂ film is completely suppressed. It is found that the transformation to CoSi₂ from CoSi is impeded by N₂⁺ implantation such that the grain size of CoSi₂ with N₂⁺ implantation is much smaller than that without N₂⁺ implantation. As a result, the thermal stability of CoSi₂ is significantly improved by N₂⁺ implantation into polysilicon