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Optimal Petri-Net-Based Polynomial-Complexity Deadlock-Avoidance Policies for Automated Manufacturing Systems

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4 Author(s)
Keyi Xing ; State Key Lab. for Manuf. Syst. Eng., Xian Jiaotong Univ., Xian ; MengChu Zhou ; Huixia Liu ; Feng Tian

Even for a simple automated manufacturing system (AMS), such as a general single-unit resource allocation system, the computation of an optimal or maximally permissive deadlock-avoidance policy (DAP) is NP-hard. Based on its Petri-net model, this paper addresses the deadlock-avoidance problem in AMSs, which can be modeled by systems of simple sequential processes with resources. First, deadlock is characterized as a perfect resource-transition circuit that is saturated at a reachable state. Second, for AMSs that do not have one-unit resources shared by two or more perfect resource-transition circuits that do not contain each other, it is proved that there are only two kinds of reachable states: safe states and deadlock. An algorithm for determining the safety of a new state resulting from a safe one is then presented, which has polynomial complexity. Hence, the optimal DAP with polynomial complexity can be obtained by a one-step look-ahead method, and the deadlock-avoidance problem is polynomially solved with Petri nets for the first time. Finally, by reducing a Petri-net model and applying the design of optimal DAP to the reduced one, a suboptimal DAP for a general AMS is synthesized, and its computation is of polynomial complexity.

Published in:

Systems, Man and Cybernetics, Part A: Systems and Humans, IEEE Transactions on  (Volume:39 ,  Issue: 1 )