Adaptive torque control of electro-rheological fluid brakes used in active knee rehabilitation devices

This paper describes the development of an adaptive nonlinear PI torque control for electro-rheological fluid (ERF) based variable resistance brakes that are used in compact and portable rehabilitation devices. The electrorheologic fluid (ERF) brake concepts are introduced and previous work performed with a non-linear PI control on ERFs is tested and analysed. The response of ERF brake systems to this non-linear PI torque control, that utilizes an inverse model, is enhanced through the addition of two key components, a step logic function and an adaptable B-spline based algorithm. The description of each is provided along with tests verifying their effectiveness. In addition, the controller's response to disturbances is provided. The effectiveness of the control is validated through testing on two different electro-rheological fluid based brakes