Advanced test cell diagnostics for gas turbine engines

Improved test cell diagnostics capable of detecting and classifying engine mechanical and performance faults as well as instrumentation problems is critical to reducing engine operating and maintenance costs while optimizing test cell effectiveness. Proven anomaly detection and fault classification techniques utilizing engine Gas Path Analysis (GPA) and statistical/empirical models of structural and performance related engine areas can now be implemented for real-time and post-test diagnostic assessments. Integration and implementation of these proven technologies into existing USAF engine test cells presents a great opportunity to significantly improve existing engine test cell capabilities to better meet today's challenges. A suite of advanced diagnostic and troubleshooting tools have been developed and implemented for gas turbine engine test cells as part of the Automated Jet Engine Test Strategy (AJETS) program. AJETS is an innovative USAF program for improving existing engine test cells by providing more efficient and advanced monitoring, diagnostic and troubleshooting capabilities. This paper describes the basic design features of the AJETS system; including the associated data network, sensor validation and anomaly detection/diagnostic software that was implemented in both a real-time and post-test analysis mode. These advanced design features of AJETS are currently being evaluated and advanced utilizing data from TF39 test cell installations at Travis AFB and Dover AFB.