Value stream mapping for evaluation of load scheduling possibilities in a district heating plant

Demand side response enables cost optimization for energy systems and industrial consumers. In many countries, it is not widely used because of implementation complexity. One of the solutions for applying demand side response is industrial process scheduling according to the energy market needs. From the energy system point of view, process scheduling implies load scheduling. The aim of this paper is to provide a solution for load scheduling by implementing value stream mapping, which is a straightforward enough for production management. Decision makers in the industry should have a clear understanding about positive effect from load scheduling and its effect to production outcome and process availability. Value stream mapping is a well-known process optimization tool from lean production philosophy. The aim of value stream mapping is to shorten the lead time of industrial processes and to reduce the intermediate stock amounts. By complementing value stream map with process energy intensity and energy stored in intermediate stocks, we can promote load scheduling possibilities. Our methodology provides a tool that is understandable and traceable for industry-minded decision makers. Finally, we present a real life test example for the new methodology, which is based on the production process of a district heating plant.