Insulation characteristics of oil-immersed power transformer under lightning impulse and AC superimposed voltage

The insulation performance of an oil-immersed power transformer against lightning surges is verified by applying a lightning impulse (LI) voltage alone. However, the surge voltage generated at the transformer terminal in an actual system is superimposed over the ac operating voltage. Particularly for UHV- and 500 kV-class, where the ratio of ac operating voltage to the LI withstand voltage is high, the insulation characteristics for this LI and ac superimposed voltage are crucial factors to study the insulation design. Accordingly, this paper reviewed the research results of insulation characteristics of transformers for the superimposed voltage. Subsequently, these results were evaluated from perspectives of an insulation coordination and transformer insulation test. The insulation elements of transformers covered were the turn-to-turn and section-to-section insulation, for which the LI test is key for insulation design. As a result, for the section-to-section insulation for a shell-type transformer and the turn-to-turn insulation, the breakdown (BD) voltage for the superimposed voltage remained unchanged from the result when the LI was applied alone. Conversely, for the section-to-section insulation of a continuous disk winding for a coretype transformer, the BD voltage attributable to the superimposed voltage declined by about 10% to 20% from that when the LI was applied alone if the oil-impregnated paper component ratio compared to the oil-gap length was low. This is because the oil gap was primarily responsible for the BD and flaws were generated there when the ac voltage was applied. On the other hand, when this ratio was increased, the oil-impregnated paper part was primarily responsible for BD and the decline in BD voltage could be suppressed. For the section-to-section insulation for the interleaved disk winding, the BD voltage attributable to the superimposed voltage remained constant from that when the LI was applied alone. This is because the BD was determined by the LI partial discharge inception at the turn-to-turn part of the section-to-section insulation, where the superimposed voltage made little impact on BD. Based on the above, the LI test is considered adequate to verify the insulation performance of the section-to-section insulation for a shell-type transformer and for an interleaved disk winding and the turn-to-turn insulation against surge overvoltage. Conversely, for the section-to-section structure of a continuous disk winding, the influence of the ac voltage must be taken into account. These results are key findings for rationalizing transformers while maintaining their insulation reliability.