Connecting industrial automation software to a discrete manufacturing plant model for research and education

Automation systems are the modern means of operation for a wide spectrum of industrial production processes, such as chemical plants, steel mills, paper mills, oil refineries or mineral processes. The automation system is increasingly not only the platform for control algorithms but also for planning and scheduling solutions. Because of the importance and relevance of automation systems for instrument and control engineers, it is highly beneficial that students and industry professionals alike get exposure to automation systems in a safe and accessible laboratory environment. This paper investigates the construction of a model discrete manufacturing plant, built with Fischertechnik model stations, and using ABB's Freelance AC800F industrial automation software. The aim is to create an automation environment which can be utilized for discrete manufacturing planning and scheduling research, software development as well as demonstration for educational purposes.