Volumetric characterization of ultrasonic transducers for gas flow metering

The design of ultrasonic gas flowmeters requires a thorough three dimensional characterization of the acoustic sound field. For large pipe flowmeters, such as used for flare gas metering, the transducers are operated at frequencies ranging from 20 kHz up to 150 kHz. Thus, in this work we use a commercially available calibrated 1/8-inch microphone, mounted on a 3D positioning system for performing volumetric measurements in a volume of up to 1×1×1 m. By using proper corrections in terms of angular and free-field response of the microphone, the measurement system is efficient and delivers around 30000 measurements in about only eight hours. The data then is visualized in form of 3D figures or various slices to extract all relevant information. The system has been used to identify non-uniform velocity profiles in capacitive micromachined ultrasonic transducers (CMUTs), operating in permanent contact mode. Further, the system can be used to investigate the effect of various acoustic boundary conditions the transducers are facing when mounted inside transducer port cavities and it can be used for general model validation purpose.