A Model Dipole for FAIR SIS300: Design of the Mechanical Structure

Design activities coupled with conductor R&D and model coil construction are under way for developing a curved fast cycled superconducting dipole suitable for operations of the SIS300 synchrotron at FAIR. The main target is the construction within 2009 of a model magnet (cold mass fully integrated in a horizontal cryostat). This magnet is designed for generating 4.5 T magnetic field in a bore of 100 mm, able to be operated at a field rate of 1 T/s. The magnetic length is 3.8 m with a curvature radius of 66.67 m (the sagitta is 27 mm). The mechanical structure is based on 3 mm thick laminated stainless steel collars, assembled through keys, and 1 mm thick iron yoke laminations, assembled through large Al alloy C-shaped clamps. A 2D finite element analysis has been performed to evaluate stresses and deformations coming out during assembly, cool-down and energization. Particular emphasis has been given to the possible fatigue problems ensuing from the large operating field rate over a large lifetime cycle number, 107. Numerical results are presented and discussed.