A novel energy balanced variable frequency control for input-series-output-parallel modular EV fast charging stations

At present time, the most common electrical vehicle (EV) chargers employ a two-stage design, i.e., a front-end AC/DC stage + an isolated DC/DC converter. In this paper, an isolated dual-active-bridge (DAB) based single-stage AC/DC converter was proposed, which has the power-factor-correction (PFC) and zero-voltage-switching (ZVS) functions over the full-load range. By reducing one power stage and eliminating the large DC link capacitor, a high efficiency and high power density are achieved. Such topology can be used as a modular building block to scale up to 50kW by serial connecting the input terminals and paralleling output terminals. A novel energy-balanced variable switching frequency control for such input-series-output-parallel (ISPO) modular designed is proposed. A single-phase d-q transformation is implemented to achieve zero steady-state error. Simulation analysis and experimental validation are presented.