PLL Position and Speed Observer With Integrated Current Observer for Sensorless PMSM Drives

In this article, a phase-locked loop (PLL) rotor position and speed observer, including an integrated decoupled stator current observer, is proposed for wide-speed-range sensorless control of permanent magnet synchronous motor (PMSM) drives. This new PLL scheme consists of two interconnected observers: 1) a second-order PLL position observer using the direct current error as correction term and 2) a third-order extended Luenberger speed observer, based on the mechanical model of the drive, using the quadrature current error as the correction term. The estimated speed is just an unrefined reference for the position integrator, and it is further corrected by the PLL. The current observer is a subsystem integrated as a PLL phase detector. Key relations between the current errors and the position and speed errors are proven, and a practical two-step observer design method is presented. A method for real-time identification of the stator resistance at low speeds and of the permanent magnet flux at high speeds is proposed, using the current errors in the current reference frame. Experimental results for a 0.5-kW surface-mounted PMSM drive confirm the effectiveness, excellent dynamic performance, and robustness of the new PLL observer. Stable motor and generator operation at 15 r/min (0.01 p.u.) with ramp and step speed reversals, high-speed operation, and stator resistance adaptation is shown.