Integration of Inductors, Capacitors, and Damping Into Bus Bars for Silicon Carbide Inverter dv/dt Filters

A dv/dt filter is useful to mitigate the deleterious effects of voltage pulses with high edge rates, such as voltage overshoot and ringing in motor drive systems, which can cause premature motor failure. With the introduction of wide-bandgap semiconductor drives, these issues will become more pronounced. This paper introduces a new type of dv/dt filter where the inductor, capacitor, and damping resistor are integrated into the output bus bar or cable of a silicon carbide (SiC) inverter. This integrated filter may be smaller, lighter, and cheaper to construct than filters built from discrete components. An analytical model of the integrated dv/dt filter is developed, and this model is used to design output filters for a 460 V AC, three-phase SiC motor drive. Prototype filters are constructed and tested with a SiC inverter connected to a 460 Vrms, 30-HP induction motor, and experimental results demonstrate output waveforms that match the analytical model and meet the National Electrical Manufacturers Association (NEMA) MG 1 Part 31 requirements for inverter-rated motors. Finally, the voltage waveforms and losses of the prototype-integrated filter are compared with several other mitigation options, demonstrating that the integrated filters meet the NEMA specification at a fraction of the mass and volume of the discrete component solution without sacrificing efficiency.