AC-Inductors Design for a Modular Multilevel TSBC Converter, and Performance of a Low-Speed High-Torque Motor Drive Using the Converter

This paper provides a theoretical and experimental discussion on ac-inductors design for a modular multilevel triple-star bridge-cells (TSBC) converter, or shortly a TSBC converter. This converter requires multiple ac inductors for controlling nine cluster currents. This paper proposes three three-legged, six-winding, “interzigzag” inductors for the TSBC converter. Since each leg of the individual inductor has two windings, the three inductors have 18 windings in total. The wire leads are zigzagged among the three inductors. This unique structure of the “interzigzag” windings leads to the following feature: Both three-phase supply and motor currents produce no magnetic flux in each of the nine legs. This feature makes each inductor smaller in size and lighter in weight. A specially-designed downscaled motor-drive system rated at 400 V and 15 kW is constructed and tested to confirm the validity of a design of the proposed inductors, as well as to verify transient motor-drive performance during four-quadrant operation.