Multiobjective Program and Hybrid Imperialist Competitive Algorithm for the Mixed-Model Two-Sided Assembly Lines Subject to Multiple Constraints

A mixed-model two-sided assembly line is a manufacturing system designed for the production of large-sized products. In order to describe the actual condition, this paper presents a novel multiobjective programming model for balancing a mixed-model two-sided assembly line subject to multiple constraints, in which, additional constraints including zoning, synchronous, and positional constraints are considered besides the traditional constraints, e.g., the precedence constraint. Two objectives are simultaneously to be optimized, one is to minimize the combination of the weighted line efficiency and the weighted smoothness index, and the other is to minimize the weighted total relevant costs per unit of a product. A novel multiobjective hybrid imperialist competitive algorithm (MOHICA) is proposed to solve this problem. In the presented MOHICA, the sigma method is employed to quantify every individual, a novel merging method is introduced to reserve better individuals into the evolutionary population, and late acceptance hill-climbing (LAHC) algorithm is presented as a local search algorithm to achieve accurate balance between intensification and diversification. The experimental results on the selected benchmark instances and a practical case show that the proposed multiobjective algorithm outperforms nondominated sorting genetic algorithm (NSGA)-II, multiobjective improved teaching-learning-based optimization, and NSGA-III existing in the literature.