Visco-elastic-plastic properties and constitutive modeling of underfills

The thermo-mechanical testing of HYSOL PP4526 underfill is reported, including the details of sample preparation and test procedures. It is found that the Young's modulus of the underfill depends on both temperature and applied strain rate. The constitutive framework proposed for solder alloys has been applied successfully to model the thermo-mechanical properties of the underfill in this paper. Excellent agreement between model predictions and experimental data is achieved, The test data and calibrated constitutive model can be used for the analysis and design of advanced electronic packages with underfills such as flip-chip packages.